
Puzzler Answer, 4/25/98: Give This Volvo A Brake
RAY: Hi! We're back. You're listening to Car Talk, with
us Click and Clack, the Tappet Brothers, and here is the answer to
last week's puzzler.
TOM: What was the puzzler?
RAY: Ah.
TOM: You're going to tell us.
RAY: I'm going to tell because this is not the kind of
puzzler that you'd remember. Most aren't, actually.
TOM: No. Yeah, it doesn't matter.
RAY: A customer, who shall remain nameless, called up the
other day and said that a brake job we did had gone awry. We had
done a brake job on his old Volvo, we had put on new pads, new
disc rotors on all four --
TOM: Oh yeah. The bad rotors.
RAY: And it was alright for several months and all of a
sudden, Dick calls and says --
TOM: Oh Dick.
RAY: Gee, now when I step on the brakes I get a rumbling.
In fact, when I step on the brakes really hard the worse it is.
If I step on them gently, it's hardly noticeable, if at all, but
when I really step on that peddle. Boy, those things rumble and
shake like crazy. Geez, I don't know. One of those discs must be
warped he says. He brings the car in. We drive it around and
sure enough, he's right it is rumbling. Classic symptom of a
warped disc.
TOM: Yeah.
RAY: Anyway, we put the dial indicator on this thing. It
was determined that there's nothing wrong with any of the new
discs so we check all the bushings, the tire rod ends, the ball
joints. You name it. We check everything figuring that any one
of these front end components could be wobbling and causing this
problem because there are interesting dynamics set up when you slow
the wheels down.
TOM: Sure. Sure.
RAY: But we find nothing.
TOM: Hmm.
RAY: So, since Dick is a pain in the neck --
TOM: What's his last name?
RAY: We put four new discs
on figuring that maybe the dial indicator is off. Who knows?
TOM: Sure.
RAY: I mean why not? The guy's a good customer.
TOM: Even though all evidence is to the contrary, the
customer is always right. He says he's got bad discs, he's got
bad discs.
RAY: Right. And he spent thousands on this job anyway.
TOM: Thousands?
RAY: We drive the car. Guess what? The same thing
happens. Back on the lift it goes and hours go by. We have Ralph
chained to his toolbox until he figures the thing out and he's
standing there underneath the car, right in the middle of the car
with wrenches in hand and he's ready to remove something and I
say, "What are you doing?" And he says, "I know what's wrong with
the car." What's he going to remove that's right in the middle of
the car that's going to solve the problem?
TOM: Oh yeah.
RAY: The brake parts in the middle of the car.
TOM: When you said this, I said, "The hanger bearing."
You said, "No." I said, "The transmission mount." You said,
"No."
RAY: You were close. You were close.
TOM: Ah.
RAY: Ah.
TOM: Drive shaft!
RAY: Yes, Dick had a seized universal joint.
TOM: No kidding?
RAY: So, when you step on the brake. What happens is
this, when you step on the brake at low speed at all, when you
step on the brake gently...
TOM: I've got it, of course.
RAY: The angle of the car doesn't change much with respect
to the ground, but when you step on brakes hard, the car does
something called nosing or diving, the front bumper dives to the
ground.
TOM: Half gainer?
RAY: Half gainer and the drive shaft has universal joints
on it which must flex, but if one of those universal joints is
seized when you're asking it to flex to accommodate this new angle
of operation, it begins to shake like crazy.
TOM: Yeah.
RAY: It was only doing it on hard braking. Ralph figured
out that it was because the thing was nosing and causing that
seized joint to have to try to bend and it couldn't that was
causing the vibration. Pretty nifty ay?
TOM: So, he took out the drive shaft and sure enough, you
found that to be true.
RAY: No, it was all right actually. We sold him new U
joints and rear struts. No, that was it and it solved the
problem. Who's our winner, Tommy, of our 10th Anniversary Car
Talk T-shirt this week?
TOM: I'm looking. I'm looking. I'm looking for his name.
I've got pieces of paper. Here it is. The winner is Dan Visentin.
RAY: OK.
[ Car Talk Puzzler ]